Table of Contents
Contactor/relay in kiln
Visible on front: 3RT1024-1A..0
Visible on side: EAN 4 011209 291027
Probably this one:
Siemens 3RT1024-1AP00
http://www.conrad.com/ce/en/product/502380/Siemens-SIRIUS-3R-contactor-3RT1-Siemens-3RT1024-1AP00-S0-230-Vac
https://www.elfa.se/elfa3~se_sv/elfa/init.do?item=36-228-29&toc=0&q=3rt1024-1a
https://www1.elfa.se/data1/wwwroot/assets/datasheets/3RT_1015-1034_eng_tds.pdf
http://cache.automation.siemens.com/dnl/Tg/Tg0NzM0MQAA_6009084_HB/03_1sirius_en.pdf
Size S0
Rated control supply voltage Us at 50Hz: 230
How much current is needed for A1/A2? 61/230 = 0.265A = 265mA
Looks like 61VA max and 7.8VA when closed according to:
http://docs-europe.electrocomponents.com/webdocs/058e/0900766b8058e7af.pdf
Thermocoule Type S sensor
Visible on back of TR 210: Sensor Type S and Alm
https://en.wikipedia.org/wiki/Thermocouple#Type_S
http://srdata.nist.gov/its90/type_s/0to300.html
http://srdata.nist.gov/its90/download/type_s.tab
[http://www.omega.com/temperature/z/pdf/z021-032.pdf Thermocouple theory]
[http://www.mosaic-industries.com/embedded-systems/microcontroller-projects/temperature-measurement/thermocouple/thermocouple-noise-filter Thermocouple Noise Filter]
Sensor reader
Thermocouple-to-Digital, type S SOIC8 MAXIM 31855
MAX31855SASA+
http://se.rs-online.com/web/p/temperature-humidity-sensors/7833894P/
http://docs-europe.electrocomponents.com/webdocs/1252/0900766b81252ffc.pdf
[http://archives.sensorsmag.com/articles/1297/sw1297/main.shtml Software Linearization of a Thermocouple]
http://www.maximintegrated.com/en/products/analog/sensors-and-sensor-interface/MAX31855.html
http://www.maximintegrated.com/en/products/analog/sensors-and-sensor-interface/MAX31855PMB1.html
Relay with RPi
http://www.susa.net/wordpress/2012/06/raspberry-pi-relay-using-gpio/
G5LA-1 DC5
http://se.rs-online.com/web/p/non-latching-relays/0492884/
http://docs-europe.electrocomponents.com/webdocs/0b76/0900766b80b76b3c.pdf
Trans GP BJT NPN 45V 0.8A 3-Pin TO-92
http://se.rs-online.com/web/p/bipolar-transistors/6711116/
http://docs-europe.electrocomponents.com/webdocs/0d22/0900766b80d22eb3.pdf
1N4004-E3/54, Rectifier Diode, 1A max, 400V, 2-Pin, DO-204AL
http://se.rs-online.com/web/p/rectifier-schottky-diodes/6289029/
Maybe diode is not fast enough - it is so no worries
Since the rise rate of the current (di/dt) of most systems is very fast (usually fractions of microseconds) “fast”, “ultrafast”, or Schottky diodes are used. Regular power diodes, such as the commonly used “1N4007” series, are not suitable as snubbers as their reverse recovery time (turn on time) is several tens of microseconds; the diodes do not turn on fast enough to suppress the fast voltage spike.
Contact and cable
AMP 182694-1
Cable outer diameter 7.5mm
Cable 10 wires 2 separate shielded for thermocouple sensor
Contact inner diameter of dragavlastning 19mm
Contact (contact side) outer diameter 21.5mm
Lead size, outer diameter 1.5mm core diameter 0.5-0.6mm = 0.20-0.28mm2
Possible watchdog timer
Spänningsdetektorkrets SOT-23-5, STM6321LWY6F
https://www.elfa.se/elfa3~se_sv/elfa/init.do?item=73-457-48&toc=0&q=watchdog+timer
https://www1.elfa.se/data1/wwwroot/assets/datasheets/stm6321-22_6821-5_eng_tds.pdf
MAX823, MAX824
Watchdog-krets DIL-8, MAX813LCPA+
https://www.elfa.se/elfa3~se_sv/elfa/init.do?item=73-256-24&toc=19912
WD that stays low until WDI is active MAX691CPE+
https://www.elfa.se/elfa3~se_sv/elfa/init.do?item=73-691-01&toc=0
Interesting but not quite what I want
http://raspberrypihobbyist.blogspot.se/2014/01/fail-safe-circuit-using-discrete-logic.html
Also watchdog in the RPi
Test with G5NB-1A-E-5VDC relay
Elfa 37-071-60 5VDC 200mW - G5NB-1A-E-5VDC
Elfa 71-014-58 Transistor TO-92 NPN 45V - BC337-25
Elfa 10-526-25 Likriktardiod DO-41 400V 1A - 1N4004
Relay: 5 / 125 = 40mA needed
BC337-25 100mA - hFE 250
40mA / 250 = 0.16mA needed for Ib base current
3.3 / 0.16mA = 20625 Ohm
Test with G4A-1A-E 5VDC relay
Relay: 5V / 27.8ohm = 180mA needed
2N4401 150mA - hFE 100
180mA / 100 = 1.8mA needed for Ib base current
3.6 / 1.8mA = 2k Ohm (2.kOhm turns out to give ~140mA through the spool)
http://se.rs-online.com/web/p/non-latching-relays/6839065/
RS Online order - 2014-07-31
Artikelnummer | Antal | Enhetspris | Varornas värde | Produkt |
---|---|---|---|---|
783-3894 | 1 | 70,12 kr | 70,12 kr | Thermocouple-to-Digital, type S SOIC8 |
129-1320 | 1 | 29,48 kr | 29,48 kr | TE Connectivity 182649-1, 14 Pole Male Straight Cable Mount Circular Connector, Shell Size 17,Male Contacts |
452-6657 | 10 | 9,795 kr | 97,95 kr | PIN 1.5-2.5MM GOLD |
411-438 | 1 | 28,98 kr | 28,98 kr | CPC cable clamp,Shell size 17A |
683-9065 | 2 | 34,30 kr | 68,60 kr | SPST-NO PCB Mount Non-Latching Relay, 5V dc |
Logic Threshold Voltage Levels
More from ELFA
Transistor TO-92 NPN 40 V 600 mA, 2N4401
https://www.elfa.se/elfa3~se_sv/elfa/init.do?item=71-300-09&toc=19104
Linear PSU
6VAC - 6VA - 2x6V, 0.5A Transformer
GBU405 rectifier
4700uF 16V
100uF 16V
.1uF ceramic
L4940V5 LDO voltage regulator
Here are some tests - LinearPSUTests
Using LT1764A instead
Calculating Resitor values
Vout = 1.21(1+R2/R1) + Iadj * R2 Iadj = 3uA R1=3.9k Vout = 1.21 + 1.21 * R2/R1 + 3e-6 * R2 Vout - 1.21 = 1.21 * R2/R1 + 3e-6 * R2 R1(Vout - 1.21)/1.21 = R2 + 3e-6 * R2 R1(Vout - 1.21)/1.21 = (1 + 3E-6) * R2 (R1(Vout - 1.21)/1.21)/(1 + 3E-6) = R2 R1(Vout - 1.21)/(1.21 + 3.63E-6) = R2 Vout = 4.5 - 1.21, R1 = 3.9k 3.29 * R1/(1.21 + 3.63E-6) = R2 = 10.6k Vout = 5.5 - 1.21, R1 = 3.9k 4.29 * R1/(1.21 + 3.63E-6) = R2 = 13.8k
How to get 10.6k - 13.8k with 26k trimpot?
Assume trimpot goes between 2.6k - 26k (not from zero)
13.8k-10.6k = 3.2k 8.2k - 5% = 7.8k 13.8k - 7.8k = 6k 1/6k-1/26k = 1/X X = 7.8k
Use 8.2k E12 value (will get 6.2k trimpot)
So R1 = 3.9k, R2 = 8.2k + 26k || 8.2k